FSA / HSA Eligible
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6 Month Money-Back Guarantee Medical-Grade
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Your Results
FILE ID: PENDING

Custom Build for Your Feet

Gender
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Size
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Width
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Mass
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Activity
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Build Protocol
Custom
Impression Kit Pending
Digital profile saved. We are now pending your physical foot molds to finalize the 3D clinical customization.

Your plan is ready. We are ready to make your custom pair. We use high-tech software to scan your future molds. This helps us design and build your insoles for your feet.

  • Build Strength We use your weight of --- lbs to make the shell strong. This keeps the support firm.
  • Profile Design We use your conditions to design your build. We add support exactly where you need it.
  • Target Relief We use medical grade cushioning to help your pain areas. This helps your feet feel good all day.
Shell Setting Calculated
Dr. William Naughton
Dr. William Naughton, DPM
Board Certified Chief Medical Officer - NPI: 1245247089
Easy, At-Home Process and No Rx Needed
Includes Personalized Build Printout of your specific modifications.
Lifetime Shell Warranty and FSA/HSA Eligible
Priority Shipping and Made in USA
SAVE 50%+
Medical-Grade Orthotics Cost
$600 At A Clinic
$285 Bilt Labs Direct
The Process

Clinical Relief from Home

Professional-grade orthotics without the doctor's visit. Here is how we do it:

Order Kit
1
Order Your Kit

Start with a free analysis and order your custom impression kit.

Mold Feet
2
Mold Your Feet

Use our custom kit to take a detailed mold of your feet at home and send it back to the lab.

We Build
3
We Build & Ship

Your custom insoles are approved by a DPM, precision-milled in the USA, and delivered to your home.

Why Choose Bilt Labs?

Traditional

Podiatrist

  • Cost $400 - $800+
  • Lifespan 1-2 Years
  • Visit Req. Yes
  • Support Corrective
  • Guarantee Rarely
BEST VALUE
The Smart Choice

Bilt Labs

  • Cost $285
  • Lifespan 2-3 Years
  • Visit Req. No (At Home)
  • Support Medical Grade
  • Guarantee 6 Months
Take Your Quiz
Drugstore

OTC Insoles

  • Cost $20 - $60
  • Lifespan 3-6 Months
  • Visit Req. No
  • Support Minimal
  • Guarantee None

Medical Expertise

Elevate your foot health with Bilt Labs today.

Experience professional-grade biomechanical correction designed to meet your immediate pain relief and long-term structural health needs – accessible directly from home.

  • Board Certified Oversight

    Every pair is reviewed by experts, ensuring clinical accuracy.

  • 30+ Years Experience

    Dr. William Naughton, DPM brings decades of orthotics expertise.

  • Medical-Grade Materials

    We use the same high-performance polymers as top podiatry clinics.

Meet Dr. William Naughton →
Medical Expert
Verified Credential

License: DPM00321
NPI: 1245247089

Chief Medical Officer

Dr. William Naughton
Board Certified Podiatrist

Precision Engineered & Hand Finished—All In the USA

Aerospace-Grade Materials

We use high-performance polymers and EVA foams designed for maximum durability, shock absorption, and comfort.

Laser-Precision Milling

Your orthotics are carved from a solid block of material using CNC robotics, ensuring 100% accuracy to your foot mold.

Hand-Crafted Quality

Every pair is hand-finished and inspected by our technicians in our US-based lab to ensure clinical efficacy.

Designed For Your Specific Needs

Frequently Asked Questions

Custom Orthotics FAQ

How is Bilt Labs different from other online orthotic brands?
Unlike many online brands that outsource production overseas or rely on soft EVA foam or generic 3D printing which can degrade quickly, Bilt Labs designs and manufactures every pair 100% in the USA. We use medical-grade polymer shells—the exact same materials used in podiatry clinics. Our designs are strictly overseen by a Board-Certified DPM, ensuring you get clinical-grade structural support rather than just expensive cushioning.
Why choose custom over store-bought?
Store-bought insoles are mass-produced for an 'average' foot, providing simple cushioning that often flattens out quickly. Custom orthotics are medical devices made from a mold of your specific feet. They provide structural correction to align your body and are built to last for years.
What conditions do these treat?
Our custom orthotics are effective for a wide range of conditions including Plantar Fasciitis, Flat Feet, High Arches, Heel Pain, Bunions, Metatarsalgia, Achilles Tendonitis, and general foot fatigue or discomfort.
How long does it take to break them in?
Because custom orthotics change the alignment of your feet, there is an adjustment period. We recommend wearing them for 1 hour the first day, 2 hours the second, and so on. Most people are fully comfortable wearing them all day within 1-2 weeks.

Product & Service

How long does it take to receive my custom orthotics?
Once you place your order, we ship out your foot mold impression kit within 1-2 business days. After we receive your molds back at our lab, we design, build, and ship your custom orthotics within 21 business days.
Are these truly custom, medical-grade orthotics?
Yes. These are not "heat-moldable" or "shelf" insoles. They are custom-fabricated from a physical mold of your foot using the same medical-grade polymers and EVA foams we supply to podiatry clinics. Each pair is reviewed by technicians for clinical accuracy.
Do you take insurance or FSA/HSA?
We are approved and set up to accept insurance FSA/HSA cards directly at checkout. We can also send a detailed invoice for reimbursement. However, we do not bill insurance companies directly as that typically requires an in-person office visit.
How long will my custom orthotics last?
Bilt Labs custom orthotics typically last a minimum of 2-3 years. The orthotic shell itself often lasts longer (and has a lifetime warranty against breaking), but the top covers may show wear and can be refurbished.
What is your return/refund policy?
We offer a full 6-month trial period. If you are not fully happy with your orthotics by that time, you can return them for a full refund. We also offer 2 free adjustments during this period to ensure the fit is perfect.
Where are my orthotics made?
Your new custom orthotics are made in the United States. We are located in the Houston, Texas area. All fabrications, designs, and finishing are performed by experts right here in our Houston lab.
What is your warranty/guarantee policy?
Your orthotics include a Lifetime Warranty on the plastic orthotic shell against breaking or cracking. This does not include the top cover material, as that is a consumable item that naturally wears with use.

See what our customers have to say.

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