FSA / HSA Eligible
|
New Patient Offer: Save Extra $30 Today
WINTER30
Copied!
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs
FSA/HSA Eligible Orthotic Insoles – Custom Medical Grade - Bilt Labs

Custom Orthotics & Insoles – Medical Grade Shoe Inserts

Bilt Labs is Eligible
31,500 Analyzed
Targeted Correction

Select Your Pain Select Your Pain or Condition

Medically Engineered to treat the following:

Heel Pain Plantar Fasciitis
Arch Pain Flat Feet / High Arches
Alignment Overpronation • Supination
Ball of Foot Metatarsalgia
Burning / Tingling Morton's Neuroma
Big Toe Bunions
Achilles Tendonitis
Complex Multiple Issues
Heel Spurs Bone Spurs
View More Conditions
Disclaimer: Informational use only. Not medical advice/diagnosis. Consult a professional.
Take Full Quiz
Step 1: Severity Check

Analyzing Symptoms

(Select all that apply)

Have a different foot condition/pain?
Live Houston Lab Intake
High Volume
Daily mold capacity is 88% Full. Order your kit today. The sooner your mold returns, the sooner production begins.
Dr. William Naughton
Dr. William Naughton, DPM
Board Certified Chief Medical Officer - NPI: 1245247089
Easy, At-Home Process and No Rx Needed
Includes Personalized Build Printout of your specific modifications.
Lifetime Shell Warranty and FSA/HSA Eligible
Priority Shipping and Made in USA
SAVE 50%+
Medical-Grade Orthotics Cost
$600 At A Clinic
$285 Bilt Labs Direct

Custom Orthotic Insoles:

 

Ultimate Custom Relief: Our therapeutic, custom orthotics are precision-engineered to address all common foot conditions, starting with your unique biomechanics. These are not simply generic insoles; each device is custom-made from a precise mold of your feet to correct the underlying mechanical faults that contribute to chronic pain, and come with a Bilt Labs warranty and guarantee.

Precision Correction

The key to resolving chronic foot, ankle, and knee pain is controlling excessive foot motion. Our semi-rigid design stabilizes the midfoot and hindfoot, offering targeted control over issues like excessive pronation (flat feet) and supination (high arches). By ensuring proper foot alignment, our custom orthotics stabilize your entire kinetic chain.

Unparalleled Performance 

Built from your unique foot mold and detailed health information, we guarantee a truly precise fit that mass-produced supports cannot match. Choosing Bilt Labs is choosing a durable, evidence-based therapy that offers reliable support and improves gait alignment for long-term comfort and mobility. Backed by our lifetime shell warranty.

Back to home page.

Choose Your Comfort Layer

  • Everyday (Memory Foam): Ideal for maximum cushion and all-day standing or walking.
  • Active (High Rebound): Engineered for high-performance use, providing superior shock absorption and energy return for fitness and long work shifts.
Proven Results

100,000+ Lives
Transformed

Stop treating the symptoms and fix the root cause. Our medical-grade custom orthotics provide the precision alignment and structural support your body needs to live pain-free.

Take Your Quiz
Save 50% vs. Traditional Clinics
BBB FSA Judge.me Optum

Easy, At-Home Process

No Rx Needed

FSA/HSA Eligible
USA Made
6-Month Guarantee
Understanding Your Needs

Why You Have Foot Pain?

The Pathomechanics of Misalignment

Most foot pain—whether it's Plantar Fasciitis, Flat Feet, or Heel Pain—stems from a single root cause: Biomechanical Misalignment. When your feet are not properly aligned, your entire body compensates.

Whether you overpronate (roll in) or supinate (roll out), the lack of proper support stresses your tendons, joints, and muscles with every step. This doesn't just hurt your feet; it triggers a chain reaction of pain up to your knees, hips, and lower back.

We Treat The Root Cause Of:

  • Plantar Fasciitis & Heel Spurs.
  • Flat Feet (Pes Planus) & Fallen Arches.
  • High Arches (Supination) & Ankle Instability.
  • Bunions, Metatarsalgia, and Achilles Tendonitis.

Fast Facts

  • Fact: 77% of Americans experience foot pain.
  • Impact: Misalignment causes knee & back pain in 50% of cases.
  • Correction: Custom orthotics are the #1 doctor-recommended treatment.

Recommended Solution:

Take Your Quiz
Background

Treating the Root Cause of Pain

The Problem

Why Generic Insoles Fail

Drugstore gels and foams are designed to fit "everyone," which means they fit no one perfectly. They lack the rigidity to correct alignment and simply provide a layer of cushion that flattens out.

Result: Pain returns quickly as the underlying issue persists.
The Bilt Solution

Precision Custom Fit

Bilt Labs custom orthotics are engineered from a physical mold of your feet. We capture your unique arch height, heel width, and foot contours to create a device that provides perfect structural alignment.

Total Contact
Align Body
Stop Pain

Why Choose Bilt Labs?

Traditional

Podiatrist

  • Cost $400 - $800+
  • Lifespan 1-2 Years
  • Visit Req. Yes
  • Support Corrective
  • Guarantee Rarely
BEST VALUE
The Smart Choice

Bilt Labs

  • Cost $285
  • Lifespan 2-3 Years
  • Visit Req. No (At Home)
  • Support Medical Grade
  • Guarantee 6 Months
Take Your Free Assessment
Drugstore

OTC Insoles

  • Cost $20 - $60
  • Lifespan 3-6 Months
  • Visit Req. No
  • Support Minimal
  • Guarantee None
The Process

Clinical Relief from Home

Professional-grade orthotics without the doctor's visit. Here is how we do it:

Order Kit
1
Order Your Kit

Start with a free analysis and order your custom impression kit.

Mold Feet
2
Mold Your Feet

Use our custom kit to take a detailed mold of your feet at home and send it back to the lab.

We Build
3
We Build & Ship

Your custom insoles are approved by a DPM, precision-milled in the USA, and delivered to your home.

Medical Expertise

Elevate your foot health with Bilt Labs today.

Experience professional-grade biomechanical correction designed to meet your immediate pain relief and long-term structural health needs – accessible directly from home.

  • Board Certified Oversight

    Every pair is reviewed by experts, ensuring clinical accuracy.

  • 30+ Years Experience

    Dr. William Naughton, DPM brings decades of orthotics expertise.

  • Medical-Grade Materials

    We use the same high-performance polymers as top podiatry clinics.

Meet Dr. William Naughton →
Medical Expert
Verified Credential

License: DPM00321
NPI: 1245247089

Chief Medical Officer

Dr. William Naughton
Board Certified Podiatrist

Precision Engineered & Hand Finished—All In the USA

  • Aerospace-Grade Materials

    We use high-performance polymers and EVA foams designed for maximum durability, shock absorption, and comfort.

  • Laser-Precision Milling

    Your orthotics are carved from a solid block of material using CNC robotics, ensuring 100% accuracy to your foot mold.

  • Hand-Crafted Quality

    Every pair is hand-finished and inspected by our technicians in our US-based lab to ensure clinical efficacy.

Start your order →

Ready for Pain-Free Living?

Order your custom impression kit today and take the first step towards lasting relief.

Take Your Quiz

Frequently Asked Questions

Custom Orthotics FAQ

How is Bilt Labs different from other online orthotic brands?
Unlike many online brands that outsource production overseas or rely on soft EVA foam or generic 3D printing which can degrade quickly, Bilt Labs designs and manufactures every pair 100% in the USA. We use medical-grade polymer shells—the exact same materials used in podiatry clinics. Our designs are strictly overseen by a Board-Certified DPM, ensuring you get clinical-grade structural support rather than just expensive cushioning.
Why choose custom over store-bought?
Store-bought insoles are mass-produced for an 'average' foot, providing simple cushioning that often flattens out quickly. Custom orthotics are medical devices made from a mold of your specific feet. They provide structural correction to align your body and are built to last for years.
What conditions do these treat?
Our custom orthotics are effective for a wide range of conditions including Plantar Fasciitis, Flat Feet, High Arches, Heel Pain, Bunions, Metatarsalgia, Achilles Tendonitis, and general foot fatigue or discomfort.
How long does it take to break them in?
Because custom orthotics change the alignment of your feet, there is an adjustment period. We recommend wearing them for 1 hour the first day, 2 hours the second, and so on. Most people are fully comfortable wearing them all day within 1-2 weeks.

Product & Service

How long does it take to receive my custom orthotics?
Once you place your order, we ship out your foot mold impression kit within 1-2 business days. After we receive your molds back at our lab, we design, build, and ship your custom orthotics within 21 business days.
Are these truly custom, medical-grade orthotics?
Yes. These are not "heat-moldable" or "shelf" insoles. They are custom-fabricated from a physical mold of your foot using the same medical-grade polymers and EVA foams we supply to podiatry clinics. Each pair is reviewed by technicians for clinical accuracy.
Do you take insurance or FSA/HSA?
We are approved and set up to accept insurance FSA/HSA cards directly at checkout. We can also send a detailed invoice for reimbursement. However, we do not bill insurance companies directly as that typically requires an in-person office visit.
How long will my custom orthotics last?
Bilt Labs custom orthotics typically last a minimum of 2-3 years. The orthotic shell itself often lasts longer (and has a lifetime warranty against breaking), but the top covers may show wear and can be refurbished.
What is your return/refund policy?
We offer a full 6-month trial period. If you are not fully happy with your orthotics by that time, you can return them for a full refund. We also offer 2 free adjustments during this period to ensure the fit is perfect.
Where are my orthotics made?
Your new custom orthotics are made in the United States. We are located in the Houston, Texas area. All fabrications, designs, and finishing are performed by experts right here in our Houston lab.
What is your warranty/guarantee policy?
Your orthotics include a Lifetime Warranty on the plastic orthotic shell against breaking or cracking. This does not include the top cover material, as that is a consumable item that naturally wears with use.

See what our customers have to say.

521
52