FSA / HSA Eligible
|
6 Month Money-Back Guarantee Medical-Grade

Before You Spend $1,000+ on Achilles Pain Relief...

"Recover from Achilles Tendonitis with true custom alignment that delivers the precise heel elevation generic inserts lack, without the staggering cost of clinic visits."

Dr. Naughton

Dr. William Naughton, DPM

Board Certified Podiatric Surgeon

View Medical Credentials
Dr. William Naughton

Dr. William Naughton

Chief Medical Officer

Status: ✓ Verified Active
NPI Number: 1245247089
License: DPM00321
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs
Custom Orthotic Insoles - Bilt Labs

Custom Orthotics & Insoles for Achilles Tendonitis

No Rx Needed Podiatrist In-Clinic Custom Retail Stores Like The GFS
$225 Kit Included $500 - $1,000+ Plus copays $800 - $1,500+ Generic inserts
Truly Custom Impression Molded Custom / Semi Plaster, Scan Pre-Fabricated Off the shelf
Targeted Fit Reduces tension Heel Relief Reduces tension Generic Heel Cup One size fits all
✔ FSA / HSA
Eligible
FSA / HSA
Eligible
Varies
180 Days Money Back Varies Usually no refunds Store Credit Exchange only
Podiatrist Medical Oversight Doctor Clinical Care Sales Rep No Medical Certification
At-Home Kit Delivered to door Office Visits Appointments required Sales Floor High-pressure tactics
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FILE ID: PENDING QUIZ

Custom Build for [Unknown]

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Width
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  • Build Strength
  • Profile Design
  • Target Relief
Shell Setting
New Patient Offer

Was $285 Take $60.00 OFF Today!
(Code: Comfort is applied at checkout)

Dr. William Naughton
Dr. William Naughton, DPM
Board Certified Chief Medical Officer - NPI: 1245247089
Easy, At-Home Process and No Rx Needed
Includes Personalized Build Printout of your specific modifications.
Lifetime Shell Warranty and FSA/HSA Eligible
Priority Shipping and Made in USA
SAVE 50%+
Medical-Grade Orthotics Cost
$600 At A Clinic
$225 Bilt Labs Direct

Achilles Tendonitis Orthotics:

 

Ultimate Achilles Tendonitis Relief: Our therapeutic, custom orthotics are precision-engineered to reduce stress and strain on the painful Achilles tendon. These are not simply generic insoles; each device is custom-made from a precise mold of your foot to ensure optimal rearfoot stabilization and targeted shock absorption, immediately reducing the tension pulling on the tendon and promoting healing. All our custom devices come with a Bilt Labs warranty and guarantee.

Precision Tendon Offloading

Achilles tendon strain is often caused by instability, excessive pronation, and sudden heel impact. Our custom design features a deep, stabilizing heel cup that minimizes side-to-side motion, and a controlled arch contour that limits inward rolling. This combination ensures the foot strikes the ground correctly and the tendon remains aligned, significantly reducing the inflammatory stress experienced during walking and activity.

Unparalleled Performance

Built from your unique foot mold and detailed health information, we guarantee a truly precise fit that mass-produced supports cannot match. Choosing Bilt Labs is choosing a durable, evidence-based therapy that offers reliable support and improves gait alignment for long-term comfort and mobility. Backed by our lifetime shell warranty.

Back to overview of Achilles Tendonitis orthotics.

Choose Your Comfort Layer

  • Everyday (Memory Foam): Ideal for maximum cushion and all-day standing or walking.
  • Active (High Rebound): Engineered for high-performance use, providing superior shock absorption and energy return for fitness and long work shifts.

Proven Results

100,000+ Lives
Changed Forever

Join the thousands who have found relief through proper biomechanical alignment. Our medical-grade custom orthotics are designed to get you back to living a pain-free life.

Take Your Quiz
Save 50% vs. Traditional Clinics
BBB FSA Judge.me Optum

Easy, At-Home Process

No Rx Needed

FSA/HSA Eligible
USA Made
6-Month Guarantee
Understanding Your Needs

Why Your Achilles Won't Heal?

The Mechanics of Achilles Strain

Achilles pain is often caused by excessive strain due to overpronation or low arch height. When your arch collapses, it twists the heel bone, creating a "wringing out" effect on the tendon with every step.

This constant stretching causes micro-tears in the tissue faster than your body can repair them. Without correcting the angle of your heel and lifting the foot slightly, the cycle of inflammation continues indefinitely.

We Treat The Root Cause Of:

  • Achilles Tendonitis (Acute Inflammation).
  • Achilles Tendinosis (Chronic Degeneration).
  • Sever's Disease (Calcaneal Apophysitis).
  • Haglund's Deformity ("Pump Bump").

Fast Facts

  • Load: The Achilles absorbs 4x your body weight while walking.
  • Impact: Misalignment twists the tendon, preventing healing.
  • Correction: Offloading the tendon is the #1 medical treatment.

Recommended Solution:

Take Your Quiz
Background

Treating the Root Cause of Strain

The Problem

Why Generic Insoles Fail

Drugstore gels offer cushion but zero structural protection. They allow the heel to drop and the arch to collapse with every step, stretching the inflamed tendon further and preventing scar tissue from healing properly.

Result: Chronic pain, recurring inflammation, and potential rupture.
The Bilt Solution

Precision Custom Offloading

We capture your unique heel width and arch height to create a device that stabilizes the rearfoot. This reduces the "pull" on the Achilles tendon, giving it the slack it needs to finally repair itself.

Deep Heel Cup
Alignment
Tendon Relief

Why Choose Bilt Labs?

Traditional

Podiatrist

  • Cost $400 - $800+
  • Lifespan 1-2 Years
  • Visit Req. Yes
  • Support Corrective
  • Guarantee Rarely
BEST VALUE
The Smart Choice

Bilt Labs

  • Cost $225
  • Lifespan 2-3 Years
  • Visit Req. No (At Home)
  • Support Medical Grade
  • Guarantee 6 Months
Drugstore

OTC Insoles

  • Cost $20 - $60
  • Lifespan 3-6 Months
  • Visit Req. No
  • Support Minimal
  • Guarantee None
The Process

Clinical Relief from Home

Professional-grade orthotics without the doctor's visit. Here is how we do it:

Order Kit
1
Order Your Kit

Start with a free analysis and order your custom impression kit.

Mold Feet
2
Mold Your Feet

Use our custom kit to take a detailed mold of your feet at home and send it back to the lab.

We Build
3
We Build & Ship

Your custom insoles are approved by a DPM, precision-milled in the USA, and delivered to your home.

Medical Expertise

Elevate your foot health with Bilt Labs today.

Experience professional-grade biomechanical correction designed to meet your immediate pain relief and long-term structural health needs – accessible directly from home.

  • Board Certified Oversight

    Every pair is reviewed by experts, ensuring clinical accuracy.

  • 30+ Years Experience

    Dr. William Naughton, DPM brings decades of orthotics expertise.

  • Medical-Grade Materials

    We use the same high-performance polymers as top podiatry clinics.

Medical Expert
Verified Credential

License: DPM00321
NPI: 1245247089

Chief Medical Officer

Dr. William Naughton
Board Certified Podiatrist

Precision Engineered & Hand Finished—All In the USA

Aerospace-Grade Materials

We use high-performance polymers and EVA foams designed for maximum durability, shock absorption, and comfort.

Laser-Precision Milling

Your orthotics are carved from a solid block of material using CNC robotics, ensuring 100% accuracy to your foot mold.

Hand-Crafted Quality

Every pair is hand-finished and inspected by our technicians in our US-based lab to ensure clinical efficacy.

Designed For Your Specific Needs

Ready for Pain-Free Living?

Order your custom impression kit today and take the first step towards lasting relief.

Take Your Quiz

Frequently Asked Questions

Achilles foot Pain Relief

How do custom orthotics and shoe inserts help treat Achilles tendonitis?
Custom orthotics are medical devices designed to alter the biomechanics of your foot. For Achilles tendonitis, Bilt Labs custom shoe inserts specifically control the heel's side-to-side movement (pronation) and support the arch to stop the 'wringing out' twisting motion that tears the tendon fibers.
What are the best custom shoe inserts and orthotics for Achilles tendonitis?
The best shoe inserts provide a deep heel cup to stabilize the calcaneus (heel bone) and firm arch support to prevent overpronation. Crucially, Bilt Labs custom orthotics can also accommodate a slight heel lift, which reduces the tension on the Achilles tendon, allowing it to rest and heal.
What shoes should you not wear with Achilles tendonitis?
Avoid completely flat shoes (like flip-flops or ballet flats) and very high heels that pitch you forward. Flat shoes stretch the tendon excessively, while unsteady high heels can shorten it. You need a stable shoe with a moderate drop (10-12mm) to protect the tendon from strain when wearing your custom orthotics.
What shoes do podiatrists recommend wearing with custom orthotics for Achilles tendonitis?
Podiatrists recommend stiff-soled running or walking shoes with a firm heel counter and a moderate heel-to-toe drop. Adding Bilt Labs custom shoe inserts to these shoes upgrades them into a complete treatment system by ensuring your foot remains in neutral alignment during movement.
How long does it take for Achilles tendonitis to heal with custom shoe inserts?

Because the Achilles tendon has limited blood flow, recovery can take time. Many people feel relief from sharp pain within a few weeks of wearing custom orthotics as the tension is reduced. However, it can take 3 to 6 months of consistent use with your custom shoe inserts to fully heal the inflamed tendon tissue.

Please note: Always consult a healthcare professional for a personalized recovery timeline.

Product & Service

Are Bilt Labs shoe inserts and insoles truly medical-grade?
Yes. These are custom-fabricated from a physical mold of your foot using the same medical-grade polymers and EVA foams supplied to podiatry clinics. Each pair is reviewed for clinical accuracy to function as a true custom orthotic rather than a generic foam insole.
Do you take insurance or FSA/HSA for custom insoles?
We are approved to accept FSA/HSA cards directly at checkout for all custom orthotics and inserts. We do not bill insurance directly but provide a detailed invoice for reimbursement.
What is the warranty on custom shoe inserts?
Bilt Labs provides a lifetime warranty on the orthotic shell against breaking. We also offer a 6-month money-back guarantee with free adjustments.
How long does it take to receive my custom orthotics?
Once you place your order, we ship out your foot mold impression kit within 1-2 business days. After we receive your molds back at our lab, we design, build, and ship your custom insoles within 21 business days.
How long will my custom orthotics last?
Bilt Labs custom shoe inserts typically last a minimum of 2-3 years. The rigid shell itself often lasts longer (and has a lifetime warranty against breaking), but the soft top covers may show wear and can be refurbished.
What is your return/refund policy?
We offer a full 6-month trial period. If you are not fully happy with your custom insoles by that time, you can return them for a full refund. We also offer 2 free adjustments during this period to ensure the fit is perfect.
Where are my orthotics made?
Your custom shoe inserts are manufactured in our central Texas facility. All fabrication is performed by experts right here in the USA.

See what our customers have to say.

  • 5 stars: 1288 (96%)
  • 4 stars: 53 (4%)
  • 3 stars: 3 (0%)
  • 2 stars: 0 (0%)
  • 1 star: 0 (0%)
This product has no reviews of its own. The merchant grouped it with related products, so the reviews shown are from across that group.
R
Ryan (Kansas City, US)
Better Than $500 “Medical” Orthotics

I’m a mailman with extremely flat feet. After going through 3 pairs of custom orthotics from doctor’s offices - to the tune of $500 EACH - none of which ever truly felt comfortable, I needed to find a better solution.

My wife had tried Bilt Labs and was over the dang moon about her orthotics. I tried their 2-pair deal and got the exact same custom food casting mold I’d used in the doctor’s office. That’s when I realized, the doctor’s, tho good at their jobs, were just middlemen when it came to the orthotics.

I cut out the middlemen and got a quicker turnaround time and orthotics that actually feel good on my feet! The attached photo is just a little longer than 6 months into wearing them and taken after 10 hours of trudging through snow & ice delivering mail and heavy packages. They still look in great shape (the front big toe area of the right insole is starting to peel just a tiny bit but I’m honestly surprised this hasn’t happened sooner, with how much abuse these things go through).

K
Kim M.Q. (Sacramento, US)
Never want to be barefoot 🦶 again

Working in nursing 34 years, my feet
were so sore. I was told I needed Orthotics by my foot Dr later on. I found
this sight and was thrilled to see the nicest people

S
Soekanda J. (Philadelphia, US)
Outstanding insole

After almost 3 years searching and purchasing from various company/seller (including doctor’s recommendation), this seller is top AAA!! Taking my questions seriously and super smooth to deal with. I bought 3 pairs and feeling relieved from the product. Very recommend it!

c
cynthia k. (Waltham, US)

The inserts makes such a difference! Going to order a second pair

R
Rafael M. (Houston, US)
Instant relief

My wife gifted me the foot mold impression when my feet started hurting. I do have high arches, therefore I had to purchase work shoes/boots that accommodate my custom orthotics. It has been a great relief and pleasure to my high arches during my 10-14 hour work shifts!
Definitely recommend 👌🏼

A
Anonymous (LaFollette, US)
Fit like a glove

Fit like a glove.

A
Anonymous (Land O' Lakes, US)
Great pair of insoles

Great pair of orthotic insoles. Just ordered my 4th and 5th pair today. The ones before I got back in 2022.

D
Debra S.P. (Media, US)
I am very pleased with my orthotics

I am very pleased with my orthotics. They sent a mold and customized them for me after I submitted some information. The price is better than at other places I have checked and they are custom made. It took awhile to receive them, but it was worth it. I didn’t even have to leave my house for an appointment.

T
Tiny w.s.f. (Peotone, US)
The process of the foot impressions is icredibly

The process of the foot impressions is incredibly simple. I orderd my first pair of orthotics in June of 2026. Started the break-in on the daily basis as recommended and have been wearing them full time since then. Feet are not perfect but, feel drastically better -- to the point of ordering a second pair.

A
Anonymous (Ithaca, US)
My feet feel so much better with these orthotics

My feet feel so much better with these orthotics. I am now comfortable when walking and woke up for the first time this morning without my previously chronic arch pain. I ordered a second pair after seeing how much better I feel.

A
Anonymous
Very pleased with these custom orthotics

Very pleased with these custom orthotics. Could use more cushioning in toe box

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Rosie (Rochester, US)
I am so happy with my Bilt labs orthotics (I

I am so happy with my Bilt labs orthotics (I ordered 2). They have eliminated my plantar fasciitis pain and allowed me to have pain- free activities.

A
Anonymous (Weatherford, US)
Customer Service

Laura was very helpful keeping me updated at each stage of process. Great customer service.

A
Anonymous (Weatherford, US)
Customer Service

Laura has been very healthy keeping me informed of the process and what is needed.

D
Deborahscheidt (Aberdeen, US)
FEET FEEL SO GOOD

Finally I have relief. After many "foot doctor" my feet are happy with my custom bilt insoles.

G
Grant (Vila Velha, BR)
Great molds=Great results

I had a local orthotist help take my molds for my insoles. I can’t recommend having someone who knows what subtalar neutral looks like take your molds. That basically means you took the mold of your foot when it was neither pronated (rolled inward) nor supinated (rolled outward). It was crazy seeing the difference between my new and old insoles. The difference in support and overall quality was great for the price. My old ones cost me about $500 for one pair.

A
Anonymous (Madison, US)
Worth every penny! Ordering 2 more

Worth every penny! Ordering 2 more sets!

A
Anonymous (Clifton Park, US)
better than foot DR

better than foot DR.

A
Anonymous (Clifton Park, US)
Much better than the ones I got from ny foot DR

Much better than the ones I got from ny podries

N
Natalie K. (Greensboro, US)
Best orthotic I've tried

I ordered these online after purchasing a locally made orthotic that fell apart after 4 months and was very hard to fit in my sneakers. These orthotics are so much more streamlined. Although I generally wear very cushion solid sneakers, they were causing too m7ch dorsiflexion in my toes. These custom inserts help greatly with fatigue, heel spurs, plantar fasciitis and metatarsal issues. So glad I bit the bullet and ordered these.

A
Allan (Elkhorn, US)
I have had arch problems since I was in my 20’s

I have had arch problems since I was in my 20’s now I’m in my 60’s. I have had $700 insoles from a foot doctor and several pairs that I got from my chichiropractor these are the best most comfortable I have ever had made for me. They are so comfortable and no foot pain after a long day walking and being on my feet. They are very affordable and shipped right to my house. I love them and ordered 2 more pair for my other shoes.

C
Char (Lansing, US)
Great insoles!

Love these insoles! They are very comfortable and give me the extra support I need for my arthritic knees.

N
Nate (Dublin, IE)
Completely got rid of my planter fasciitis and

Completely got rid of my planter fasciitis and bone spur. Highly recommend!

J
Jdburns
I really appreciate the precision and the

I really appreciate the precision and the excellent customer service of Bilt labs orthotics. I was very hopeful it would solve my foot pain. However, mine turns out to be more structural and bone spurs and so they did not help. I do feel like if I didn't have the bone spurs, they would be excellent. Laura was the customer service representative that made it easy to get a refund.

A
Anonymous (Las Vegas, US)
I bought custom insoles from a local store that

I bought custom insoles from a local store that uses laser measurements. And they are no comparison to Bilt labs insoles!

B
Blair S. (Kennebunk, US)
Simply the Best Inserts by Far!!!

After trying numerous over the counter varieties and then going to a podiatrist for custom made (cost >$450 and had to go back twice; they still didn’t work), I tried Bilt Labs. The staff is exceptional and caring!!!

When they arrived and first used them my feet felt fantastic instantly. I went from having severe pain just walking short distances to immediately being able to run around in them!! Prior to receiving these I had given up being able to play tennis for nearly 18 months because I could only play a few games before I had to quit playing.

These inserts were live changing for me. I could now play competitively for an hour. However, after an hour of playing I started to notice some minor discomfort in my right foot. At first I ignored it. Then I decided to call BILT LABS.

The associate I spoke with asked me several questions about where the pain was on my foot and told me they would make a minor adjustment to my insole. They sent me a new right insole. It worked perfectly and I was able to play for hours without any discomfort. When I called Bilt back and told them, they sent me replacements for the right insert for the other pairs I had purchased.

Sine then I have purchased other pairs so I don’t have to keep moving them from shoe to shoe.

Thus far I have been using them for about two years. They are still working great.

I am very happy with Bilt Labs and Highly Recommend their product!!

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Anonymous (Saint Paul, US)
Best in service and quality for orthotic

Best in service and quality for orthotic inserts