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Custom Orthotics & Insoles

Medical-Grade Treatment For
Foot & Body Pain

"Stop asking your feet to 'endure' the pain. Generic inserts only mask symptoms. Treat the root cause with Medical-Grade Custom Insoles made from precise molds of your feet."
Dr. Naughton

Dr. William Naughton, DPM

Board Certified Podiatric Surgeon

View Medical Credentials
4.86/5 (100k+ Happy Feet)

Easy, At-Home Process

No Rx Needed

FSA/HSA Eligible
USA Made
6-Month Guarantee
What are Custom Orthotics Info Section
Understanding The Solution

What are Custom Orthotics?

Precision Medical Devices

Custom orthotics are medical-grade insoles crafted from precise molds of your feet. Unlike generic shoe inserts, they are designed to fit your unique contours perfectly and address your specific foot condition.

These devices do more than provide cushioning; they realign the bone structure of the foot and ankle to correct biomechanical faults. By neutralizing abnormal motion, they allow the soft tissues in the foot and leg to heal.

Key Benefits:

  • Bio-mechanical Correction: Realigns joints to reduce strain on ligaments.
  • Pressure Redistribution: Offloads high-impact areas to prevent ulcers and pain.
  • Injury Prevention: Stabilizes the foot to prevent plantar fasciitis recurrence.

Custom vs. Over-the-Counter

Think of the difference between reading glasses from a drugstore and prescription eyewear.

Store-bought inserts assume everyone has the same arch height and foot shape, often providing only temporary padding. Custom orthotics are engineered specifically for your weight, activity level, and foot pathology, providing a long-term structural solution that actually fixes the root cause of the pain.

Fast Facts

  • Durability: Medical-grade materials last 2-5+ years.
  • Uniqueness: 100% molded to your specific foot shape.
  • Versatility: Fits in athletic, dress, and casual footwear.

Start Your Recovery:

View Custom Insoles
Effective Treatment Hierarchy
The Solution Path

Effective Treatment Hierarchy

Medical consensus focuses on one goal: Biomechanical Alignment. You cannot stop walking, so you must support the foot's structure to prevent strain and injury.

1. Symptom Management

Icing, Rest, NSAIDs

Crucial for reducing acute inflammation immediately, but does not fix the biomechanical collapse causing the pain. The discomfort often returns once activity resumes.

2. Invasive Procedures

Cortisone Shots

A powerful anti-inflammatory that provides temporary relief. However, they treat the symptom, not the cause, and repeated shots can weaken tendons and soft tissue.

Gold Standard

3. Custom Orthotics

Structural Correction

The only treatment that fixes the root cause. By guiding the foot into a neutral position, custom orthotics prevent the collapse and strain that lead to chronic foot conditions.

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31,500 Analyzed
Targeted Correction

Select Your Pain Select Your Pain or Condition

Medically Engineered to treat the following:

Heel Pain Plantar Fasciitis
Arch Pain Flat Feet / High Arches
Alignment Overpronation • Supination
Ball of Foot Metatarsalgia
Burning / Tingling Morton's Neuroma
Big Toe Bunions
Achilles Tendonitis
Complex Multiple Issues
Heel Spurs Bone Spurs
View More Conditions
Disclaimer: This tool is for informational purposes only and is not a replacement for professional medical advice, diagnosis, or treatment. We are not diagnosing your condition. Always consult a healthcare provider for medical concerns.
Step 2: Severity Check

Analyzing Symptoms

(Select all that apply)

Custom Orthotic Therapy

Clinically proven to treat the root cause of pain

Podiatrist-Approved & Lab-Manufactured

Welcome to Bilt Labs. We don't just cover up symptoms; we specialize in custom-molded orthotics for long-term relief.

The Bilt Labs Team
Medical Manufacturing Experts

Custom Orthotic Device Fabrication
95%
Clinical Success Graph showing 95% efficacy

Of patients reported their foot health problem had been partially or completely resolved through the use of custom orthotics.


Shop By Condition

Our medical-grade insoles are scientifically engineered to correct the specific biomechanical issues causing your pain.

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Accreditations & Partners
Villain Comparison Section
The Core Difference

Why Store-Bought Insoles Often Fail

Understanding the difference between simply cushioning the foot versus mechanically correcting the root cause is the key to long-term relief.

Generic Insoles

mass produced

  • Too Soft to Correct

    Soft foam compresses under body weight, allowing the arch to collapse and strain to continue.

  • Generic "Guess" Fit

    "One size fits all" arch placement rarely matches your specific anatomical bridge, leading to ineffective support.

  • Temporary Band-Aid

    Provides initial cushioning comfort but fails to stop the biomechanical issues causing the pain.

PODIATRIST RECOMMENDED

Bilt Labs Custom

Medical-Grade Orthotics

  • Rigid Structural Support

    A firm, medical-grade shell physically locks the arch, preventing collapse and improving alignment.

  • Precision Molded Fit

    Fabricated from a mold of your foot to ensure 100% contact and stabilization.

  • Curative Solution

    By mechanically correcting foot function with every step, you achieve long-term relief and stability.

Easy, At-Home Process

Professional-grade orthotics without the doctor's visit.

Take the free foot analysis quiz

Take Your Quiz & Order

Start with a free analysis and order your custom impression kit.

Mold your feet at home with impression kit

Mold Your Feet At Home

Use our custom kit to take a detailed mold of your feet at home and send it back to the lab.

Custom orthotics designed and built

Design, Build & Ship

Your custom insoles are approved by a DPM, precision-milled in the USA, and delivered to your home.

Medical Expertise

Elevate your foot health with Bilt Labs today.

Experience professional-grade biomechanical correction designed to meet your immediate pain relief and long-term structural health needs – accessible directly from home.

  • Board Certified Oversight

    Every pair is reviewed by experts, ensuring clinical accuracy.

  • 30+ Years Experience

    Dr. William Naughton, DPM brings decades of orthotics expertise.

  • Medical-Grade Materials

    We use the same high-performance polymers as top podiatry clinics.

Dr. William Naughton DPM
Verified Credential

License: DPM00321
NPI: 1245247089

Chief Medical Officer

Dr. William Naughton
Board Certified Podiatrist

Real Results

100,000+ Lives Changed

Join the thousands who have found relief through proper biomechanical alignment. Our medical-grade custom orthotics are designed to get you back to living a pain-free life.

  • Clinically Proven Results
  • 6-Month Money-Back Guarantee
  • Made in the USA

Precision Engineered & Hand Finished—All In the USA

  • Aerospace-Grade Materials

    We use high-performance polymers and EVA foams designed for maximum durability, shock absorption, and comfort.

  • Laser-Precision Milling

    Your orthotics are carved from a solid block of material using CNC robotics, ensuring 100% accuracy to your foot mold.

  • Hand-Crafted Quality

    Every pair is hand-finished and inspected by our technicians in our US-based lab to ensure clinical efficacy.

Frequently Asked Questions

Expert answers regarding custom orthotic therapy, pricing, and value.

What does an orthotic do?
Custom orthotics correct biomechanical imbalances in the feet, preventing excessive pronation or supination. By restoring proper alignment, they alleviate pressure on the ankles, knees, hips, and back, effectively treating pain conditions like plantar fasciitis and Achilles tendonitis.
How much should custom orthotics cost?
Traditional custom orthotics from a doctor's office can cost between $400 and $800 per pair. Direct-to-consumer labs like Bilt Labs typically offer medical-grade custom orthotics for significantly less by cutting out the middleman fees.
Should I go to a podiatrist for orthotics?
While a podiatrist provides excellent service, it is not mandatory. Bilt Labs orthotics are approved by a board-certified DPM and custom-manufactured using a precise at-home impression kit, offering the same clinical grade as those from an office, but with greater convenience.
Are custom orthotics really worth it?
Yes. For chronic foot, ankle, or knee pain resulting from misalignment, custom orthotics provide superior, long-term relief compared to over-the-counter insoles. Clinical data shows that 95% of patients reported their foot health problem had been partially or completely resolved through the use of custom orthotics.
Will insurance cover custom orthotics?
Insurance coverage varies widely. Custom orthotics are generally FSA/HSA eligible, meaning you can use pre-tax dollars. Patients should check their specific durable medical equipment (DME) coverage, as some plans may reimburse the cost of custom-molded devices.
Are Bilt Labs orthotics FSA and HSA eligible?
Yes. Bilt Labs custom orthotics are fully eligible for purchase using Flexible Spending Accounts (FSA) and Health Savings Accounts (HSA). You can use your dedicated FSA/HSA card at checkout just like a standard credit card.
Clinical Applications

Who We Serve

Our medical-grade, custom orthotic insoles are tailored to address the unique biomechanical stressors for a variety lifestyles and professions.

Industrial Workers

Engineered to combat fatigue from concrete floors and heavy safety boots.

Pregnant Women

Dynamic arch support to manage edema and weight distribution.

Healthcare Professionals

Endurance support for 12+ hour shifts on hard hospital surfaces.

Veterans

Specialized biomechanics for service-related musculoskeletal conditions.

Athletes

Impact absorption to prevent overuse injuries like shin splints.

Teachers & Recess Aides

Static standing support for classroom environments.

Seniors

Restoring natural fat pad cushioning and stabilizing gait.

Construction Workers & Carpenters

Heavy-duty stability for uneven terrain and load bearing.

Police & Patrol Officers

Rapid mobility support and load bearing stability for patrol duty.

Active Duty Military & Army Personnel

Combat boot grade support for service-related foot conditions.

Retail Workers

Cushioning for prolonged standing on tile and concrete floors.

Chefs & Cooks

All day support for high-stress kitchens.

Specialized Professions & Activities

Diabetic Patients Foot Pain Patients Nurses & Medical Assistants Physical Therapists & Athletic Trainers Personal Trainers & Yoga Instructors Dental Hygienists Massage Therapists Servers & Bartenders Flight Attendants & Airline Workers Event Staff & Concierges Automotive Mechanics Factory & Warehouse Workers Maintenance Workers Firefighters Security Guards Photographers Groundskeepers & Surveyors Postal Service Workers Choreographers Walking Fitness Enthusiasts Hikers Barbers & Stylists Delivery Drivers Golfers Pickleball Players Tennis Players Basketball Players Soccer Players Government Employees Corporate & Tech Professionals (IT, Finance, Admin) Engineers Oil & Gas Workers Electricians Runners & More...

See what our customers have to say.